•  
  •  
 

Abstract

Objective: In order to explore the effects of drying temperature, vacuum duration, atmospheric duration and their interactions on drying time, specific energy consumption, polysaccharide content and broken ratio of Poria cubes in pulsed vacuum drying process, so as to obtain better drying parameters and improve the drying efficiency and quality of Poria cocos cubes. Methods: the drying temperature (55~95 ℃), vacuum duration (0~20 min) and atmospheric duration (0~8 min) were selected as independent variables, and central composite design of response surface method was used to analyze the drying process; The quadratic regression model of drying time, specific energy consumption, polysaccharide content and broken ratio was established; The fitness function was constructed, and the genetic algorithm and membership degree method were used to optimize the multi-objective process. By comparing the results of the two optimization methods, the optimal drying parameters were obtained and verified. Results: Drying time, specific energy consumption, polysaccharide content and broken ratio were significantly affected by drying conditions; The regression model of Drying time, specific energy consumption, polysaccharide content and broken ratio was statistically significant (P<0.001), which could be used to analyze and predict the drying process of poria cocos; Results proved that the genetic algorithm was better, the optimum drying conditions were as follows: drying temperature 80.88 ℃, vacuum duration 7.68 min, atmospheric duration 5.04 min. The drying time, specific energy consumption, polysaccharide content and broken ratio were 443.3 min, 4.43 kJ·h/kg, 3.27 mg/g, 7.42%, respectively. The optimum drying conditions can significant(P<0.05) save energy and improve the drying effeciency. Conclusion: Reasonable configuration of vacuum duration, atmospheric duration can significantly shorten the drying time, and specific energy consumption, and broken ratio; The internal temperature of poria cubes fluctuates with the pressure change of drying chamber, and the appropriate drying temperature can increase polysaccharide content; The optimized pulsed vacuum drying process has the advantages of shorter drying time, better quality and lower broken ratio, which can provide theoretical basis and technical support for the industrial processing of poria cubes.

Publication Date

9-28-2021

First Page

91

Last Page

98,144

DOI

10.13652/j.issn.1003-5788.2021.09.015

References

[1] 高振江, 吴定伟, 张树阁, 等. 滚筒式真空脉动干燥机设计[J]. 农业机械学报, 2010, 41(3): 113-116, 127.
[2] 张璧光, 常建民, 伊松林, 等. 浮压下马尾松的干燥特性及水分迁移机理初探[J]. 工程热物理学报, 2001, 22(5): 612-614.
[3] HE Zheng-bin, QIAN Jing, QU Li-jie, et al. Simulation of moisture transfer during wood vacuum drying[J]. Results in Physics, 2019, 12: 1 299-1 303.
[4] KUMAR C, KARIM M A, JOARDDER M U. Intermittent drying of food products: A critical review[J]. Journal of Food Engineering, 2014, 121: 48-57.
[5] WANG Jun, MU W S, FANG Xiao-ming, et al. Pulsed vacuum drying of Thompson seedless grape: Effects of berry ripeness on physicochemical properties and drying characteristic[J]. Food and Bioproducts Processing, 2017, 106: 117-126.
[6] WANG Jun, LAW C L, NEMA P K, et al. Pulsed vacuum drying enhances drying kinetics and quality of lemon slices[J]. Journal of Food Engineering, 2018, 224: 129-138.
[7] WANG Jun, BAI Tian-yu, WAND Dong, et al. Pulsed vacuum drying of Chinese ginger (Zingiber officinale Roscoe) slices: Effects on drying characteristics, rehydration ratio, water holding capacity, and microstructure[J]. Drying Technology, 2019, 37(3): 301-311.
[8] 薛令阳, 王书茂, MUJUMDAR A S, 等. 基于干燥均匀性的真空脉动干燥加热控制技术[J]. 农业机械学报, 2019, 50(4): 317-325.
[9] 张卫鹏, 高振江, 肖红伟, 等. 基于Weibull函数不同干燥方式下的茯苓干燥特性[J]. 农业工程学报, 2015, 31(5): 317-324.
[10] 凌铮铮, 任广跃, 段续, 等. 间歇微波—热风耦合干燥花生工艺优化及品质研究[J]. 食品与机械, 2020, 36(10): 189-195, 233.
[11] 席慧涵, 刘云宏, 王琦, 等. 马铃薯超声强化远红外辐射干燥特性及神经网络模型研究[J]. 食品与机械, 2019, 35(2): 123-128, 152.
[12] 贾梦科, 吴忠, 赵武奇, 等. 气体射流冲击干燥苹果片的响应面试验及多目标优化[J]. 中国农业科学, 2019, 52(15): 2 695-2 705.
[13] 巨浩羽, 郑志安, 赵士豪, 等. 真空联合倾斜式热风干燥茯苓丁的响应面试验及多目标优化[J]. 中草药, 2021, 52(8): 2 294-2 305.
[14] 张平, 郑志安, 江庆伍. 茯苓采后不同预处理方式对其品质及干燥特性的影响[J]. 农业工程学报, 2018, 34(20): 294-304.
[15] ZHANG Wei-peng, PAN Zhong-li, XIAO Hong-wei, et al. Pulsed vacuum drying (PVD) technology improvesdrying efficiency and quality of Poria cubes[J]. Drying Technology, 2018, 36(8): 908-921.
[16] 景永帅, 孙丽丛, 程文境, 等. 微波辅助法提取多糖的研究进展[J]. 食品与机械, 2020, 36(10): 228-232.
[17] 王阳阳, 黄勋, 陈浩, 等. 基于同态滤波和改进K-means的苹果分级算法研究[J]. 食品与机械, 2019, 35(12): 47-51, 112.
[18] XIE L, ZHENG Z A, MUJUMDAR A S, et al. Pulsed vacuum drying (PVD) of wolfberry: Drying kinetics andquality attributes[J]. Drying Technology, 2018, 36(12): 1 501-1 514.
[19] 白竣文, 周存山, 蔡健荣, 等. 南瓜片真空脉动干燥特性及含水率预测[J]. 农业工程学报, 2017, 33(17): 290-297.
[20] 乔宏柱, 高振江, 王军, 等. 大蒜真空脉动干燥工艺参数优化[J]. 农业工程学报, 2018, 34(5): 256-263.
[21] ANDO Y, HAGIWARA S, NABETAIN H, et al. Effects of prefreezing on the drying characteristics, structural formation and mechanical properties of microwave-vacuum dried apple[J]. Journal of Food Engineering, 2019, 244: 170-177.
[22] MOUNIR S, ALLAF T, MUJUMDAR A S, et al. Swell drying: Coupling instant controlled pressure drop DIC to standard convection drying processes to intensify transfer phenomena and improve quality: An overview[J]. Drying Technology, 2012, 30(14): 1 508-1 531.
[23] 任爱清, 邓珊, 唐小闲, 等. 香菇脆片真空油炸—真空微波联合干燥工艺优化[J]. 食品与机械, 2020, 36(10): 165-170.
[24] JOARDDER M U H, BROWN R J, KUMAR C, et al. Effect of cell wall properties on porosity and shrinkage of dried apple[J]. International Journal of Food Properties, 2015, 18(10): 2 327-2 337.
[25] NUGRAHA B, VERBOVEN P, JANSSEN S, et al. Non-destructive porosity mapping of fruit and vegetables using X-ray CT[J]. Postharvest Biology and Technology, 2019, 150: 80-88.
[26] 张卫鹏. 茯苓干燥技术适应性及真空脉动干燥特性研究[D]. 北京: 中国农业大学, 2018: 30-33.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.