•  
  •  
 

Abstract

Objective: In view of the technical problems such as low efficiency and difficult automatic control of the automatic powder production line for factory rice noodle production. Methods: This research proposed a multi-station automatic powder loading system based on fuzzy control, selecting the deviation E1 between the detected value of the powder height and the preset value, the deviation change rate EC1 and the deviation between the current position of the powder loading car and the position to be loaded. The absolute value E2 was used as the input variable, and the motor speed U1 and the opening degree of the bin door U2 of the powder loading system were used as the output variables. The working efficiency of the powder loading system was improved by adjusting the motor speed and the opening of the bin door of the powder loading system through fuzzy control rules. The control system was built on the Siemens S7-1200 PLC platform, and the field test was carried out. Results: The test showed that for the 6-station automatic powder loading and conveying production line, the operation efficiency of this control system was improved by 103.2% compared with the existing control system, and the output of each station per unit time was increased by 31.4%. Conclusion: The number of stations that the system can accommodate 4 points have been raised. The experiment can be used for reference in the design of the control system for realizing high efficiency and automation of the factory rice flour production line.

Publication Date

4-25-2023

First Page

73

Last Page

80,156

DOI

10.13652/j.spjx.1003.5788.2022.80326

References

[1] 孙庆杰. 米粉加工原理与技术[M]. 北京: 中国轻工业出版社, 2006: 2-3.
[2] 关颖. 推动米线产业发展的挤压熟化新工艺[J]. 农产品加工, 2010(6): 34.
[3] 黄维安, 蒙毅, 陈磊, 等. 干米粉加工中常见问题的原因分析与对策[J]. 粮油食品科技, 2020, 28(6): 158-165.
[4] 韦斌, 傅晓如, 吕齐明. 江西直条米粉与柳州螺蛳粉生产工艺的比较及创新[J]. 粮食与饲料工业, 2022(1): 32-33, 38.
[5] 苏方臣, 刘振, 刘波. 基于PLC的皮带卸料小车自动布料控制系统设计[J]. 工业控制计算机, 2015, 28(4): 167-168.
[6] 张斌, 邱立运, 邓平安. 基于射频识别定位的卸料小车自动寻仓布料系统[J]. 冶金自动化, 2022, 46(1): 90-97.
[7] 高遵波, 徐庚举, 王兵. 基于PLC和模糊控制的卸料车自动布料系统设计[J]. 现代矿业, 2015, 31(8): 208-210.
[8] 葛琳琳. 模糊控制在布料小车定位系统中的应用[J]. 辽宁石油化工大学学报, 2014, 34(5): 52-56, 69.
[9] 高强. 基于PLC的模糊控制在布料小车定位系统中的应用[D]. 鞍山: 辽宁科技大学, 2014: 1-3.
[10] 段鑫. 基于模糊控制算法的输送机智能控制系统的研究[J]. 机械管理开发, 2021, 36(3): 242-244.
[11] 朱艳艳, 张亮. 基于VB.NET的串行通信与分布式监测网络设计[J]. 电脑与电信, 2017(7): 29-32.
[12] 栾宗涛, 陶涛, 梅雪松, 等. 交流伺服系统脉冲序列位置控制研究[J]. 西安交通大学学报, 2009, 43(12): 35-39.
[13] LIU Z F, YANG C G, GONG Z F, et al. Adaptive digital filter for the processing of atmospheric lidar signals measured by imaging lidar techniques[J]. Applied Optics, 2020, 59(30): 9 454-9 463.
[14] 耿标. 多变量耦合系统中变量对的选取问题[J]. 科技传播, 2010(14): 35, 41.
[15] 刘金琨. 智能控制[M]. 5版. 北京: 电子工业出版社, 2021: 39-41.
[16] 张琳悦. 布料小车自动控制系统设计[D]. 唐山: 华北理工大学, 2019: 27-29.
[17] 从爽. 智能控制系统及其应用[M]. 合肥: 中国科学技术大学出版社, 2013: 156-157.
[18] 郭俊欣. 翻滚目标逼近与跟踪的自适应控制[D]. 哈尔滨: 哈尔滨工业大学, 2021: 45-48.
[19] 宋璐, 卫亚博, 冯艳平. 基于模糊 PID 的温度控制系统的设计与仿真[J]. 电子设计工程, 2020, 28(21): 51-55.
[20] 李欣, 李海华. 基于模糊控制理论的交通信号控制算法研究[J]. 电子设计工程, 2012, 20(2): 75-77, 80.
[21] KELBOGILE M, LINDIWE B, KANZUMBA K, et al. Optimal power dispatch in a multi source system using fuzzy logic control[J]. Energy Reports, 2020, 6(S9): 1 443-1 449.
[22] 王国杰, 母刚, 霍锦, 等. 基于模糊控制的南美白对虾冰—低温热泵干燥控制系统设计与试验[J]. 食品与机械, 2021, 37(7): 94-101.
[23] CHEN K, CHEN D X, SUN X S, et al. Container ocean-transportation system design with the factors of demand fluctuation and choice inertia of shippers[J]. Transportation Research Part E: Logistics and Transportation Review, 2016, 95: 267-281.
[24] 卢燕, 罗青华, 魏克新. PLC实现的模糊PID控制器及在高炉布料系统中的应用[J]. 天津理工大学学报, 2008(2): 73-75.
[25] 丰会萍, 胡亚南, 闫琛钰, 等. 基于TIA Portal的多功能茶叶包装机控制系统设计[J]. 食品与机械, 2017, 33(7): 85-88.
[26] RAJKUMAR K, THEJASWINI K, YUVASHRI P. Automation of sustainable industrial machine using PLC[J]. Journal of Physics Conference Series, 2021, 1 979(1): 012049.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.