•  
  •  
 

Abstract

Objective: This study aimed to study the effect of pulsed light on sterilization of beverage bottle caps and to expand its application in PET aseptic filling. Methods: The effect of pulsed light (PL) on the sterilization of 38 mm and 28 mm beverage bottle caps was evaluated. The factors affecting sterilization efficiency included initial aerobic bacterial count, PL irradiation distance and pulse frequency. Results: The results showed that the sterilization efficiency was proportional to the initial aerobic bacterial count and flash time, while it was inversely proportional to PL irradiation distance. When the PL treatment was performed by 7 cm irradiation distance and 5 flash times, the maximum sterilization efficiencies for 38 mm and 28 mm bottle caps were 4.87 log and 4.71 log, respectively. Meanwhile, the bacillus on bottle caps were entirely killed with the initial aerobic bacterial counts of 1×102 CFU. While the PL treatment was conducted by 7 cm irradiation distance and ten flash times, the maximum sterilization efficiencies for 38 mm and 28 mm bottle caps were 5.34 log and 5.28 log, respectively. Moreover, the bacillus on bottle caps was killed completely with the initial aerobic bacterial counts of 1×103 CFU. Conclusion: The pulsed light sterilization technology could kill the bacillus on the bottle caps to a certain extent and be applied to sterilizing HDPE bottle caps in the aseptic filling process of beverage products.

Publication Date

7-28-2021

First Page

183

Last Page

187,212

DOI

10.13652/j.issn.1003-5788.2021.07.030

References

[1] 张国宏, 陆健锋, 于丽坤, 等. 高能电子用于PET瓶杀菌的研究及其工业化实施[J]. 饮料工业, 2020, 23(5): 52-61.
[2] Administraion Food and Drug. Grade “A” pasteurized milk ordinance: 2015 Revision[S]. [S.l.]: U.S. Department of Health and Human Services, 2015.
[3] 楚莉沙, 黄莉莉, 汪良峰, 等. 响应面优化汽化过氧化氢杀灭PET瓶内表面枯草芽孢杆菌工艺[J]. 食品与生物技术学报, 2019, 38(2): 8-14.
[4] KIRCHNER P, LI B, SPELTHAHN H, et al. Thin-film calorimetric H2O2 gas sensor for the validation of germicidal effectivity in aseptic filling processes[J]. Sensors & Actuators B: Chemical, 2011, 154(2): 257-263.
[5] 张国宏. 塑料包装容器高能电子干法杀菌技术[J]. 酒饮料技术装备, 2019(5): 50-52.
[6] XIANG Li, FARID M. A review on recent development in non-conventional food sterilization technologies[J]. Journal of Food Engineering, 2016, 182(8): 33-45.
[7] 杜艳, 陈复生. 脉冲光在食品工业中的应用[J]. 食品与机械, 2018, 34(8): 177-182.
[8] 谢艳英, 安格尔, 包璐莹, 等. 脉冲强光杀菌机制及其在肉类食品中作用效果的研究进展[J]. 食品工业科技, 2021, 42(9): 405-411.
[9] 严杰能, 林晓吟, 孙乔润, 等. 包装饮用水瓶盖脉冲光杀菌工艺的条件优化[J]. 饮料工业, 2019, 22(3): 37-40.
[10] CHEN B Y, LUNG H M, YANG B B, et al. Pulsed light sterilization of packaging materials[J]. Food Packaging & Shelf Life, 2015, 5: 1-9.
[11] TAO Ting-ting, DING Chao, HAN Neng-neng, et al. Evaluation of pulsed light for inactivation of foodborne pathogens on fresh-cut lettuce effects on quality attributes during storage[J]. Food Packaging and Shelf Lif, 2019(21): 1-8.
[12] 刘娜, 梁美莲, 谭媛元, 等. 响应面法优化切片腊肉的脉冲强光-紫外照射杀菌工艺[J]. 肉类研究, 2017, 31(6): 29-34.
[13] 黄现青, 董飒爽, 李传令, 等. 冷却鸡胸肉脉冲强光杀菌参数试验优化[J]. 农业机械学报, 2019, 50(2): 333-339.
[14] 张佰清, 赵越. 脉冲强光对鲜切油麦菜杀菌工艺的响应面法优化[J]. 食品与发酵工业, 2016, 42(1): 124-127.
[15] 吴凯为, 蔡文琪, 张成东, 等. 脉冲强光杀菌技术在食品保鲜领域的研究进展[J]. 食品工业科技, 2019, 40(5): 295-299.
[16] 陈苗. 脉冲强光对牛奶中阪崎肠杆菌杀菌效果的影响[J]. 现代食品, 2017(22): 83-86.
[17] 丁超, 裴永胜, 陶婷婷, 等. 脉冲强光对高水分稻谷灭霉效果及加工品质的影响[J]. 中国粮油学报, 2017, 32(10): 123-129.
[18] 何余堂, 赵玲玲, 高虹妮, 等. 响应面法优化脉冲强光对鲜食玉米保鲜的技术工艺[J]. 食品科技, 2017, 42(3): 38-43.
[19] GULTEN I, BEINING O, ALI D. Utilization of pulsed UV light for inactivation of Salmonella Enteritidis on shelled walnuts[J]. LWT-Food Science and Technology, 2020, 134: 110023-110029.
[20] ZHU Yu-lin, LI Chang-zhu, CUI Hai-ying, et al. Antimicrobial mechanism of pulsed light for the control of Escherichia coli O157: H7 and its application in carrot juice[J]. Food Control, 106: 106751.
[21] ZEHRA K, SEVCAN U, OLGA M, et al. Effectiveness of pulsed light treatments assisted by mild heat on Saccharomyces cerevisiae inactivation in verjuice and evaluation of its quality during storage[J]. Innovative Food Science & Emerging Technologies, 2020, 66: 102 517-102 528.
[22] XU Fei-fei, WANG Bei, CHEN Hong, et al. Optimization of spiral continuous flow-through pulse light sterilization for Escherichia coli in red grape juice by response surface methodology[J]. Food Control, 2019, 105: 8-12.
[23] MUKHOPADHYAY S, SOKORAI K, UKUKU D, et al. Effects of direct and in-package pulsed light treatment on inactivation of E. coli O157: H7 and reduction of microbial loads in Romaine lettuce[J]. LWT-Food Science and Technology, 2020, 139: 110710-110718.
[24] HEINRICH V, ZUNABOVIC M, BERGMAIR J, et al. Post-packaging application of pulsed light for microbial decontamination of solid foods: A review[J]. Innovative Food Science & Emerging Technologies, 2015, 30: 145-156.
[25] 江苏新美星包装机械股份有限公司. 一种PET空瓶的脉冲强光灭菌装置: CN205740330U[P]. 2016-11-30.
[26] VICTORIA M, ROSA J, OLGA M. Surface decontamination of spinach by intense pulsed light treatments Impact on quality attributes[J]. Postharvest Biology and Technology, 2016(121): 118-125.
[27] MICHAEL D, HELMUT H, SIMON S. Silicon oxide permeation barrier coating and plasma sterilization of PET bottles and foils[J]. Plasma Process Polym, 2009, 6: S695-S699.
[28] HOSSAIN F, FOLLETT P, VU K. Antifungal activity of combined treatments of active methylcellulose-based films containing encapsulated nanoemulsion of essential oils and cirradiation in vitro and in situ evaluations[J]. Cellulose, 2019(26): 1 335-1 354.
[29] 全国包装机械标准化技术委员会. PET瓶无菌冷灌装生产线: GB/T 24571—2009[S]. 北京: 中国标准出版社, 2009.
[30] 赵天惠, 张佰清, 谢旭. 脉冲强光对枯草芽孢杆菌的致死工艺优化[J]. 食品工业科技, 2017, 38(11): 214-218.
[31] VICTORIA M, JAGUS R, BELLOSO M, et al. Surface decontamination of spinach by intense pulsed light treatments: Impact on quality attributes[J]. Postharvest Biology & Technology, 2016, 121: 118-125.
[32] 马海乐, 高梦祥. 介质特性参数对脉冲磁场杀菌效果的影响[J]. 食品科学, 2004, 25(8): 42-46.
[33] 王蓓. 脉冲强光、紫外和红外辐射对稻谷黄曲霉及其毒素的杀灭降解研究[D]. 镇江: 江苏大学, 2014: 50-55.
[34] 谢姝鸽, 韩秋漪, 李福生, 等. 脉冲强光杀菌技术综述[J]. 光源与照明, 2020(11): 31-34.
[35] CHEIGH C I, HWANG H J, CHUNG M S. Intense pulsed light (IPL) and UV-C treatments for inactivating Listeria monocytogenes on solid medium and seafoods[J]. Food Research International, 2013, 54(1): 745-752.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.