Abstract
［Objective］ To address the prominent issues of delayed feedback and low detection efficiency in the offline particle size distribution detection of traditional wheat processing.［Methods］ The dynamic image method was applied to particle size detection in the wheat processing process.An online particle size detection device was designed based on wheat processing technology,including the design of key structures and algorithm software.The device was compared and analyzed with the manual sieving method for sample materials.［Results］］ Compared with the sieving method and laser method,the maximum relative errors in the detection results of the device for the I and II skin grinding materials were no more than 3.2%,14.7%,and 2.3%,14.2%,respectively.The relative error of the repeatability test for the I skin grinding material did not exceed 2.6%.［Conclusion］ The application of the dynamic image method to online particle size detection in the wheat processing industry is feasible.
Publication Date
4-25-2025
First Page
74
Last Page
80
DOI
10.13652/j.spjx.1003.5788.2024.80663
Recommended Citation
Mingxu, WANG; Haojun, ZHAO; Lei, YANG; Junyong, WU; and Runze, WU
(2025)
"Design of online inspection device for wheat processing grain size based on dynamic image,"
Food and Machinery: Vol. 41:
Iss.
3, Article 12.
DOI: 10.13652/j.spjx.1003.5788.2024.80663
Available at:
https://www.ifoodmm.cn/journal/vol41/iss3/12
References
[1] 温锁让,杨磊.浅谈在线粒度检测在面粉生产过程中的应用[J].粮食加工,2013,38(4):17-19.WEN S R,YANG L.Application of on-line particle size detection in flour production process [J].Grain Processing,2013,38(4):17-19.
[2] 郭观凯.干法动态图像粒度粒形分析系统研究 [D].淄博:山东理工大学,2020:4-11.GUO G K.Study on granularity and shape analysis system of dynamic image based on dry method [D].Zibo:Shandong University of Technology,2020:4-11.
[3] ULUSOY U,IGATHINATHANE C.Particle size distribution modeling of milled coals by dynamic image analysis and mechanical sieving [J].Fuel Processing Technology,2016,143:100-109.
[4] ROOSTAEI M,HOSSEINI S A,SOROUSH M,et al.Comparison of various particle-size distribution-measurement methods [J].SPE Reservoir Evaluation & Engineering,2020,23(4):1 159-1 179.
[5] 艾信,刘广胜,陆梅,等.动态图像法检测压裂石英砂支撑剂粒度粒形 [J].石油钻采工艺,2023,45(3):332-339.AI X,LIU G S,LU M,et al.Dynamic image method for detecting the particle size and shape of fracturing quartz sand proppant [J].Oil Drilling & Production Technology,2023,45(3):332-339.
[6] 隆清明.动态图像法测量煤样粒度粒形研究 [J].煤矿安全,2020,51(1):6-9.LONG Q M.Study on particle size of coal sample measured by dynamic image method [J].Safety in Coal Mines,2020,51(1):6-9.
[7] 张燕鸣,白林,杨秀娟,等.动态图像颗粒分析法在玉米粒度及粒度分布测定中的应用 [J].饲料研究,2016 (1):46-51.ZHANG Y M,BAI L,YANG X J,et al.Application of dynamic image particle analysis method in determination of corn particle size and particle size distribution [J].Feed Research,2016,39(1):46-51.
[8] WHITING J G,TONDARE V N,SCOTT J H J,et al.Uncertainty of particle size measurements using dynamic image analysis [J].CIRP Annals,2019,68(1):531-534.
[9] TIAN X L,WANG X X,WANG Z,et al.Particle size distribution control during wheat milling:nutritional quality and functional basis of flour products:a comprehensive review [J].International Journal of Food Science & Technology,2022,57(12):7 556-7 572.
[10] 顾尧臣.主食面制品加工技术的探讨和建议 (二) [J].粮食与食品工业,2003 (4):7-14.GU Y C.Discussion and suggestion of staple pastry processing technique [J].Cereal and Food Industry,2003,10(4):7-14.
[11] STEVENS D J.Measurement of the sub-sieve particle size distribution of flour [J].Journal of the Science of Food and Agriculture,1963,14(6):405-411.
[12] WANG M,XU Q,JIANG E,et al.Design and pilot test for feeder of biomass shaftless screw continuous pyrolysis device[J].Transactions of the Chinese Society of Agricultural Engineering,2017,33(4):83-88.
[13] 季雨.基于 CFD-DEM 螺旋输送机内颗粒流动特性数值模拟研究 [D].大庆:东北石油大学,2020:20-36.JI Y.Numerical simulation of flow behavior of particles in a screw conveyor based on CFD-DEM [D].Daqing:Northeast Petroleum University,2020:20-36.
[14] 刘威,唐倩,刘宗敏,等.水平式螺旋输送机运动模型搭建和参数化设计 [J].食品与机械,2019,35(6):96-99.LIU W,TANG Q,LIU Z M,et al.The movement model construction and parametric design of horizontal screw conveyor [J].Food & Machinery,2019,35(6):96-99.
[15] WANG M X,ZHAO H J,LI S Q,et al.Design and research on feeding components of wheat flour particle size detection device [J].INMATEH Agricultural Engineering,2024,73(2):40-49.
[16] 杨林.动态图像颗粒粒度粒形测量系统研究 [D].淄博:山东理工大学,2017:14-16.YANG L.Research on dynamic image particle size and shape measurement system [D].Zibo:Shandong University of Technology,2017:14-16.
[17] 黄奇鹏,武文斌,李聪,等.磨粉机磨辊齿型参数与功耗关系研究 [J].粮油食品科技,2019,27(1):30-33.HUANG Q P,WU W B,LI C,et al.Research on the relationship between tooth profile parameters and power consumption of roller mill [J].Science and Technology of Cereals,Oils and Foods,2019,27(1):30-33.
[18] 毛晓,李林升,王庆秋,等.基于漫水填充与环形校正结合的极耳缺陷检测 [J].电源技术,2022,46(9):1 000-1 004.MAO X,LI L S,WANG Q Q,et al.Defect detection of tab ear based on the combination of flood filling and ring correction[J].Chinese Journal of Power Sources,2022,46(9):1 000-1 004.
[19] LIU W J,WANG L.Quantum image edge detection based on eight-direction Sobel operator for NEQR [J].Quantum Information Processing,2022,21(5):190.
[20] 范智霖,佃松宜.基于 Qt的遥操作 GIS维护机器人监控系统设计与实现 [J].计算机应用与软件,2024,41(1):1-6,81.FAN Z L,TIAN S Y.Design and implementation of Qt-based remote operation GIS maintenance robot monitoring system[J].Computer Applications and Software,2024,41(1):1-6,81.
[21] LIU Y Q,DU X,SHEN H L,et al.Estimating generalized Gaussian blur kernels for out-of-focus image deblurring [J].IEEE Transactions on Circuits and Systems for Video Technology,2021,31(3):829-843.
[22] 蔡斌,王瑞青,叶上游.动态图像法、激光散射法及筛分法的比较 [J].炭素,2018 (1):27-34.CAI B,WANG R Q,YE S Y.Comparison of dynamic image analysis,laser diffraction and sieve analysis [J].Carbon,2018(1):27-34.
[23] 王克强,李德文,王有鹏.基于图像法和激光法的山东半岛黄岛海滩沉积物粒度特征对比 [J].第四纪研究,2020,40(1):229-237.WANG K Q,LI D W,WANG Y P.Comparisons of grain-size analysis results of beach sediments in the Huangdao district,Qingdao,based on imaging and laser methods [J].Quaternary Sciences,2020,40(1):229-237.
[24] 丁莉.基于激光前向散射法的颗粒物浓度检测装置设计 [D].济南:齐鲁工业大学,2023:11-22.DING L.Design of particle concentration detection device based on laser forward scattering method [D].Jinan:Qilu University of Technology,2023:11-22.