•  
  •  
 

Corresponding Author(s)

马海乐(1963—),男,江苏大学教授,博士。E-mail:mhl@ujs.edu.cn

Abstract

[Objective] To solve the non -uniform heating temperature distribution and lower -than-expected combustion efficiency of catalytic infrared emitters.[Methods] This study proposes a research plan that focuses on improving the mixing mode of air and fuel gas and optimizing the mixing ratio (air-fuel ratio ).After measuring the temperature of the emitter surface under different operating conditions using thermocouples,this study conducts optimization experiments with average surface temperature,maximum temperature,temperature standard deviation,and heating curves as indicators.[Results]] Compared to intra -cavity mixing,extra -cavity pre -mixing can increase the average surface temperature of the emitter by about 50 ℃,increase the maximum temperature by approximately 16 ℃,and reduce the surface temperature standard deviation by around 17 ℃.At relatively low air -fuel ratios,it can also slightly shorten the heating time.Taking the situation where the liquefied petroleum gas is at 1.3 SLPM and the air -fuel ratio is 23.3,under intra -cavity mixing,the average temperature is 527.3 ℃ and the maximum temperature is 527.3 ℃;However,under extra -cavity pre -mixing,the average temperature is 559.1 ℃ and the maximum temperature is 647.4 ℃.[Conclusion] Extra -cavity pre -mixing is the optimal mixing mode for air and liquefied petroleum gas,with an optimal air -fuel ratio of 23.3.

Publication Date

7-3-2025

First Page

96

Last Page

101

DOI

10.13652/j.spjx.1003.5788.2024.80945

References

[1] 孟丹,祁永智,丁瑞星.有机废气的催化燃烧 [J].洛阳工学院学报,2000,21(3):91-94.MENG D,QI Y Z,DING R X.The catalytic combustion of organic exhaust gases [J].Journal of Luoyang Institute of Technology,2000,21(3):91-94.
[2] PAN Z L,MCHUGH T H.Novel infrared dry blanching (IDB),infrared blanching,and infrared drying technologies for food processing:US20060034981 [P].2006 -02-16.
[3] LEE E H.A review on applications of infrared heating for food processing in comparison to other industries [M]// Innovative Food Processing Technologies.Amsterdam:Elsevier,2021:431-455.
[4] 于贤龙,褚斌,肖红伟,等.红外辐射食品热处理机制及应用研究进展 [J].食品与机械,2022,38(4):213-219.YU X L,CHU B,XIAO H W,et al.Advance in research on heat treatment mechanism of infrared radiation and its application in foods [J].Food & Machinery,2022,38(4):213-219.
[5] 宋晓倩.基于过氧化物酶和淀粉特性的红薯片带式催化红外干法烫漂组合干燥研究 [D].镇江:江苏大学,2021:15-24.SONG X Q.Study on belt catalytic infrared dry blanching combined drying of sweet potato slices based on the characteristics of peroxidase and starch [D].Zhenjiang:Jiangsu University,2021:15-24.
[6] 凡威.核桃滚筒催化红外—热风联合干燥、品质及贮藏特性研究 [D].镇江:江苏大学,2021:1,21-23.FAN W.Study on drying,quality and storage properties of walnut drying with drum catalytic infrared-hot air [D].Zhenjiang:Jiangsu University,2021:1,21-23.
[7] 李婷,曲文娟,吴本刚,等.滚筒式催化红外联合保温处理对返潮干香菇杀菌效果及品质的影响 [J].食品与机械,2021,37(7):120-128.LI T,QU W J,WU B G,et al.Effect of combined drum catalytic infrared with holding treatment for disinfection and quality of rewetting-dried shiitake mushrooms [J].Food & Machinery,2021,37(7):120-128.
[8] 孙中华,张晟.天然气催化燃烧红外设备在涂料固化中的应用[J].涂料技术与文摘,2016,37(7):8-12.SUN Z H,ZHANG S.Natural gas catalyzed IR generator and its application in curing process of coatings [J].Coating and Protection,2016,37(7):8-12.
[9] 毛亚东,潘嵩,刘奕巧,等.燃气催化燃烧红外固化粉末涂料的固化参数研究 [J].现代涂料与涂装,2021,24(4):11-14,26.MAO Y D,PAN S,LIU Y Q,et al.Research on curing parameters of infrared curing powder coatings by gas catalytic combustion [J].Modern Paint & Finishing,2021,24(4):11-14,26.
[10] MA L,GENG Y,CHEN X Y,et al.Reaction mechanism of propane oxidation over CO3O4 nanorods as rivals of platinum catalysts [J].Chemical Engineering Journal,2020,402:125911.
[11] 苟杰.催化微通道内丙烷 /空气预混合燃烧特性的实验和数值模拟研究 [D].镇江:江苏大学,2022:26-49.GOU J.Experimental and numerical simulation of propane/air premixed combustion characteristics in catalytic microchannels[D].Zhenjiang:Jiangsu University,2022:26-49.
[12] 王亮,何洪,戴洪兴,等.天然气预混催化燃烧的特性 [J].燃烧科学与技术,2007,13(5):474-477.WANG L,HE H,DAI H X,et al.Characteristics of premixed catalytic combustion of nature gas [J].Journal of Combustion Science and Technology,2007,13(5):474-477.
[13] 顾永万,彭金辉,朱敬芳,等.储氧量及空燃比对钯催化剂选择氧化 CH4和CO的影响 [J].贵金属,2015,36(4):1-8.GU Y W,PENG J H,ZHU J F,et al.Effect of oxygen storage capacity and air-fuel ratio on selective oxidation of CH4 and CO for mixed oxides supported palladium catalysts [J].Precious Metals,2015,36(4):1-8.
[14] 邬田华,王晓墨,许国良.工程传热学 [M].2版.武汉:华中科技大学出版社,2020:4.WU T H,WANG X M,XU G L.Engineering heat transfer [M].2nd Edition.Wuhan:Huazhong University of Science and Technology Press,2020:4.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.