•  
  •  
 

Corresponding Author(s)

吴兰(1981—),女,河南工业大学教授,博士。E-mail:wulan@haut.edu.cn

Abstract

[Objective] To investigate the effects of different operating parameters on the grinding performance of a disk mill when processing different materials,and to optimize its working parameters.[Methods] The grinding process of the disk mill was simulated using Rocky DEM discrete element software.Variables included feeding speed,grinding disc spacing,rotational speed of the dynamic disc,and material type.The effects of these factors on powder yield,energy consumption,and grinding time were analyzed.An orthogonal experimental design and matrix analysis were used to comprehensively evaluate the simulation results.[Results]] The optimal parameter combinations for different feed materials in the disk milling process were determined as follows.For wheat:grinding disc spacing of 2.70 mm,feeding speed of 0.75 kg/min,and dynamic disc speed of 1 000 r/min;For corn:disc spacing of 2.80 mm,feeding speed of 0.75 kg/min,and disc speed of 1 400 r/min;For buckwheat:disc spacing of 2.60 mm,feeding speed of 0.75 kg/min,and disc speed of 600 r/min.Regression models were established to describe the relationship between different particle sizes and Young's modulus under varying grinding disc spacings and dynamic disc speeds.[Conclusion] The grinding processes for wheat,corn,and buckwheat were optimized through orthogonal testing and matrix analysis,and an adaptive regression model was developed to improve the operational efficiency and energy performance of the disk mill.

Publication Date

7-3-2025

First Page

102

Last Page

111

DOI

10.13652/j.spjx.1003.5788.2024.80902

References

[1] 张强.全谷物食品对人体健康最重要的营养健康因子研究[J].食品安全导刊,2018 (12):49-50.ZHANG Q.Research on the most important nutritional health factors of whole grain foods for human health [J].China Food Safety Magazine,2018 (12):49-50.
[2] 曹娅,冯云龙,王强,等.谷物食品对于人体健康的影响 [J].食品界,2016 (4):44-46.CAO Y,FENG Y L,WANG Q,et al.Effects of cereal food on human health [J].Food Industry,2016 (4):44-46.
[3] MO H J,LING T,HONG R B.Flow field simulation of grain milling based on fluent [J].Journal of Physics:Conference Series,2020,1 633(1):012154.
[4] 莫海军,凌涛,张泽军.磨粉机粉碎流场数值模拟及参数优化[J].食品与机械,2019,35(10):58-64.MO H J,LING T,ZHANG Z J.Numerical simulation of pulverizing flow field and parameter optimization of the mill [J].Food & Machinery,2019,35(10):58-64.
[5] ILIE F,COTICI C D,HRISTACHE A F.Study of the grinding process by friction of cereal grains in stone mills [J].Processes,2023,11(12):3 376.
[6] PARASCHIV G,MOICEANU G,VOICU G,et al.Optimization issues of a hammer mill working process using statistical modelling [J].Sustainability,2021,13(2):973.
[7] 刘海芃,张超,武文斌,等.基于 DEM的磨粉机皮磨研磨仿真及参数优化 [J].包装工程,2024,45(3):234-242.LIU H P,ZHANG C,WU W B,et al.Simulation and parameter optimization of leather grinding of flour mill based on DEM [J].Packaging Engineering,2024,45(3):234-242.
[8] 陈艳艳,曾其良,郭纯,等.基于 ANSYS/EDEM 的球磨机筒体优化仿真分析 [J].内蒙古电力技术,2024,42(2):89-95.CHEN Y Y,ZENG Q L,GUO C,et al.Simulation analysis of cylinder optimization of ball mill based on ANSYS/EDEM [J].Inner Mongolia Electric Power,2024,42(2):89-95.
[9] 赵岐峰,武文斌,王雪峰,等.基于离散元的辊式磨粉机齿辊功率研究 [J].食品与机械,2024,40(3):104-109.ZHAO Q F,WU W B,WANG X F,et al.Research on the tooth roll power of roller mill based on discrete element [J].Food & Machinery,2024,40(3):104-109.
[10] SHI F N,KOJOVIC T.Validation of a model for impact breakage incorporating particle size effect [J].International Journal of Mineral Processing,2007,82(3):156-163.
[11] VOGEL L,PEUKERT W.From single particle impact behaviour to modelling of impact mills [J].Chemical Engineering Science,2005,60(18):5 164-5 176.
[12] 李洪成,曾荣,牛智有,等.玉米籽粒冲击破碎中的 Ab-T 10破碎模型参数标定 [J].农业机械学报,2022,53(12):437-444.LI H C,ZENG R,NIU Z Y,et al.Calibration of Ab-T 10 breakage model parameters based on maize kernels impact experiments [J].Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):437-444.
[13] 张超,刘海芃,张野,等.小麦籽粒 Ab-T 10破碎模型参数标定[J].河南工业大学学报 (自然科学版 ),2024,45(1):117-123.ZHANG C,LIU H P,ZHANG Y,et al.Parameter calibration of wheat grain Ab-T 10 crushing model [J].Journal of Henan University of Technology (Natural Science Edition ),2024,45(1):117-123.
[14] CHIARAVALLE A G,COTABARREN I M,PIÑA J.DEM breakage calibration for single particle fracture of maize kernels under a particle replacement approach [J].Chemical Engineering Research and Design,2023,195:151-165.
[15] LI G C,LI H Y,LI X,et al.Establishment and calibration of discrete element model for buckwheat seed based on static and dynamic verification test [J].Agriculture,2023,13(5):1 024.
[16] LI H C,ZENG R,NIU Z Y,et al.A calibration method for contact parameters of maize kernels based on the discrete element method [J].Agriculture,2022,12(5):664.
[17] 张春,杜文亮,陈震,等.荞麦米筛分物料接触参数测量与离散元仿真标定 [J].农机化研究,2019,41(1):46-51.ZHANG C,DU W L,CHEN Z,et al.The measurement of contact parameters of buckwheat rice screening material and discrete element simulation calibration [J].Journal of Agricultural Mechanization Research,2019,41(1):46-51.
[18] 伍毅,阮竞兰.矩阵分析法在胶辊砻谷机工作参数优化中的应用 [J].河南工业大学学报 (自然科学版 ),2012,33(5):83-88.WU Y,RUAN J L.Application of matrix analysis method in working parameter optimization of rubber roll husker [J].Journal of Henan University of Technology (Natural Science Edition ),2012,33(5):83-88.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.