•  
  •  
 

Corresponding Author(s)

迟玉杰(1963—),女,东北农业大学教授,博士。E-mail:yjchi323@126.com

Abstract

[Objective] To optimize the ratio control system for egg yolk and egg white (liquid whole egg ) in liquid egg production.[Methods] The microcontroller inputs ratio signals of egg yolk and egg white (liquid whole egg ) via the touch screen.The frequency of the frequency converter and the speed of the pump are controlled through a fuzzy PID control algorithm.Compared with the feedback signal monitored online by the conductivity meter,a real -time and accurate ratio of egg white and egg yolk liquid is obtained.The performance of the traditional PID algorithm,particle swarm optimization PID algorithm,and fuzzy PID algorithm is compared by Simulink in Matlab software.[Results]] The analysis results show that Fuzzy PID has a smaller overshoot,shorter adjustment time,and stronger dynamic response ability.In the ratio test,the liquid egg ratio control system based on fuzzy PID has a maximum conductivity error of 0.17 mS/cm,and the difference between yolk mass content and actual value is 3.4%.The time for the system to reach stability is around 10 s,with a maximum yolk mass fraction error of only 0.8%.[Conclusion] The designed liquid egg ratio control system can effectively reduce ratio errors,respond quickly,and maintain stability.The real -time online monitoring and ratio control are both realized,and the intelligence of the liquid egg production equipment is improved.

Publication Date

7-3-2025

First Page

112

Last Page

120

DOI

10.13652/j.spjx.1003.5788.2024.81096

References

[1] 袁宇涵,王岩,张亮,等.蛋制品加工技术与副产物综合利用研究进展 [J].中国调味品,2022,47(10):192-197.YUAN Y H,WANG Y,ZHANG L,et al.Research progress on processing technology of egg products and comprehensive utilization of their by-products [J].China Condiment,2022,47(10):192-197.
[2] 温佳奇,王梓宁,马玉帛,等.二氧化氯结合加热法处理蛋源对液蛋产品特性的影响 [J].食品研究与开发,2020,41(1):1-6.WEN J Q,WANG Z N,MA Y B,et al.Effects of chlorine dioxide combined with heating method on the properties of liquid egg products [J].Food Research and Development,2020,41(1):1-6.
[3] ATILGAN M R,UNLUTURK S.Rheological properties of liquid egg products (LEPS ) [J].International Journal of Food Properties,2008,11(2):296-309.
[4] 张根生,李婷婷,丁健,等.巴氏杀菌鸡蛋清液磷酸化改性及性质研究 [J].食品与机械,2017,33(1):11-15.ZHANG G S,LI T T,DING J,et al.Study on phosphorylated modification and properties of pasteurized egg white [J].Food & Machinery,2017,33(1):11-15.
[5] 张根生,李琪,黄昕钰,等.蛋清蛋白凝胶改性及其在肉制品加工中的应用 [J].食品与机械,2023,39(4):198-204.ZHANG G S,LI Q,HUANG X Y,et al.Egg white protein gel modification and its application in meat processing [J].Food & Machinery,2023,39(4):198-204.
[6] LI P S,SUN Z,MA M H,et al.Effect of microwave-assisted phosphorylation modification on the structural and foaming properties of egg white powder [J].LWT-Food Science and Technology,2018,97:151-156.
[7] 段汝清,苏宇杰,王俊伟,等.瓜尔豆胶酶解液改性蛋清蛋白凝 胶 性 质 的 研 究 [J].食 品 与 生 物 技 术 学 报,2018,37(7):714-721.DUAN R Q,SU Y J,WANG J W,et al.Effect of guar gum hydrolysate on gel properties of egg white protein [J].Journal of Food Science and Biotechnology,2018,37(7):714-721.
[8] 张根生,苏文文,徐桂杨,等.低聚糖改性对蛋清蛋白凝胶性影响研究进展 [J].食品与机械,2023,39(10):228-232,240.ZHANG G S,SU W W,XU G Y,et al.Progress in the effect of oligosaccharide modification on gelability of egg white protein[J].Food & Machinery,2023,39(10):228-232,240.
[9] ZHAO W F,CHI Y J,CHI Y.Tracking transformation behavior of soluble to insoluble components in liquid egg yolk under heat treatment and the intervention effect of xylitol [J].International Journal of Biological Macromolecules,2024,254:127272.
[10] 帅益武,张维,阎微,等.焙烤食品中蛋黄夹心料的研制 [J].食品与机械,2007,23(3):151-154.SHUAI Y W,ZHANG W,YAN W,et al.Research on processing of yolk mixture baking food [J].Food & Machinery,2007,23(3):151-154.
[11] 张根生,俆旖梦,遇仕友,等.蛋黄凝胶形成机理及影响因素研究进展 [J].食品与机械,2021,37(4):1-5.ZHANG G S,XU Y M,YU S Y,et al.Research progress on formation mechanism and influencing factors of egg yolk gel[J].Food & Machinery,2021,37(4):1-5.
[12] MA Z H,CHI Y J,CHI Y.Cryoprotective role of saccharides in frozen egg yolks:water/ice tailoring effect and improved freeze-thaw stability [J].Food Hydrocolloids,2023,145:109161.
[13] 马婕,杨晓雪,迟玉杰,等.超声协同壳聚糖处理对蛋黄液乳化性质及蛋黄蛋白质结构的影响 [J].食品科学,2023,44(21):81-89.MA J,YANG X X,CHI Y J,et al.Effect of ultrasound-assisted chitosan treatment on emulsification properties of liquid egg yolk and structure of egg yolk proteins [J].Food Science,2023,44(21):81-89.
[14] 刘鑫,王步明,曹龙泉,等.三聚磷酸钠对热诱导全蛋液凝胶性质的影响 [J].食品工业科技,2019,40(8):202-206,220.LIU X,WANG B M,CAO L Q,et al.Effects of sodium tripolyphosphate on the gel properties of whole egg by thermal induction [J].Science and Technology of Food Industry,2019,40(8):202-206,220.
[15] ROSSI M,CASIRAGHI E,PRIMAVESI L,et al.Functional properties of pasteurised liquid whole egg products as affected by the hygienic quality of the raw eggs [J].LWT-Food Science and Technology,2010,43(3):436-441.
[16] 王勇,朱静,王晓峰,等.江苏省蛋品深加工与品牌蛋产销现状调研分析 [J].中国家禽,2019,41(12):75-80.WANG Y,ZHU J,WANG X F,et al.Research and analysis on production and marketing situation of deep processing and brand of eggs in Jiangsu Province [J].China Poultry,2019,41(12):75-80.
[17] 王庆华,周晶,侯俊才.基于变论域模糊 PID的水肥控制策略研究 [J].西北农林科技大学学报 (自然科学版 ),2023,51(11):144-154.WANG Q H,ZHOU J,HOU J C.Irrigation and fertilizer control strategy based on variable domain fuzzy PID [J].Journal of Northwest A & F University (Natural Science Edition ),2023,51(11):144-154.
[18] FU C X,MA X,ZHANG L X.Fuzzy-PID strategy based on PSO optimization for pH control in water and fertilizer integration [J].IEEE Access,2021,10:4 471-4 482.
[19] 隋明鹏,张强.一种乳化液自动配比装置的设计 [J].自动化应用,2020 (10):24-26.SUI M Q,ZHANG Q.The design of an automatic emulsion proportioning device [J].Automation Application,2020 (10):24-26.
[20] 张强.基于模糊控制的乳化液自动配比系统的研究 [J].矿山机械,2018,46(9):13-16.ZHANG Q.Research on automatic emulsion preparation system based on fuzzy control [J].Mining & Processing Equipment,2018,46(9):13-16.
[21] 曹硕桐.水电站机组油雾排放控制技术的研究与实现 [D].哈尔滨:哈尔滨工程大学,2021:19.CAO S T.Research and implementation of oil mist emission control technology for hydropower station units [D].Harbin:Harbin Engineering University,2021:19.
[22] SOMWANSHI D,BUNDELE M,KUMAR G,et al.Comparison of fuzzy-PID and PID controller for speed control of DC motor using LabVIEW [J].Procedia Computer Science,2019,152:252-260.
[23] 王述彦,师宇,冯忠绪.基于模糊 PID控制器的控制方法研究[J].机械科学与技术,2011,30(1):166-172.WANG S Y,SHI Y,FENG Z C.A method for controlling a loading system based on a fuzzy PID controller [J].Mechanical Science and Technology for Aerospace Engineering,2011,30(1):166-172.
[24] 贺刚,蔡晓华,白阳,等.基于模糊 PID的犊牛代乳粉奶液温度控制系统设计与试验 [J].农业机械学报,2022,53(3):266-276.HE G,CAI X H,BAI Y,ZHU L,et al.Design and test of temperature control system of calf milk replacer solution based on fuzzy PID [J].Transactions of the Chinese Society for Agricultural Machinery,2022,53(3):266-276.
[25] 朱德兰,阮汉铖,吴普特,等.水肥一体机肥液电导率远程模糊PID控制策略 [J].农业机械学报,2022,53(1):186-191.ZHU D L,RUAN H C,WU P T,et al.Strategy on remote fuzzy PID control for fertilizer liquid conductivity of water fertilizer integrated machine [J].Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):186-191.
[26] 窦文浩,王海岭,黄子龙,等.基于电导率的多指标联合技术在蛋液组分检测中的应用 [J].食品科学,2024,45(5):94-101.DOU W H,WANG H L,HUANG Z L,et al.Application of conductivity combined with various other instrumental analyses in the detection of the freshness and yolk-to-white ratio of liquid egg [J].Food Science,2024,45(5):94-101.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.